Used Motorcycle Inspection Checklist for Private Sales, Motorcycle Frames, Wheels, Controls & Suspension, Apply for a Motorcycle License (by State), How to Fix a Motorcycle: Common Repair Resources for Every Rider, How to Adjust a Motorcycle Throttle Cable. J ... A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! In fact, according to a statistic from Ultimate Motorcycling, the households that own a motorcycle in the United States increased from 6.94 percent in 2014 to about 8.02 percent in 2018. Sometimes this can be fixed through adjusting the cable, or it may be a symptom of a carb issue. Adjust the cable's tension until there is only 1/8 inch of free play at the clutch lever. You should have the same amount of slack that the old cable had. Any dust covers protecting the cable adjuster should be removed first. Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. Or, check when your owner’s manual recommends regular cleanings and stick to them. First, put the motorcycle onto a lift so that it stands flat on the ground. 1) Back out the idle adjustment screw all the way. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. Then, do so with the engine idling to be sure there are no abnormal issues! Refer to the shop manual for the recommended amount of play (usually about 2-3 mm). Now, adjust the acceleration cableâs adjuster until the desired amount of free play is present in the grip and tighten its locking nut. Like with any modern machine, motorcycles generally use two throttle cables, unlike older carbureted machines often just use a single throttle cable. Jump to Latest Follow 1 - 3 of 3 Posts. For minor free-play adjustments, use the inline adjusters. Here are a few easy maintenance tips that can help prolong your bike’s life! Once that is achieved, tighten the lock nut and spray some silicon on the adjustor before sliding the cover back. You have limited privileges and you can't "SEARCH" the forums. Then, adjust the cable adjuster in or out so that the throttle grip has the right amount of free play (which, you should know from the first check you did to measure the appropriate amount of â¦ You don't want the throttle cable(s) taught / too tight! 08 and up bikes are ecm/iac controlled and the throttle bodies do not get as dirty and the earlier bikes, but â¦ Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. TELL US HOW WE CAN MAKE YOUR CUSTOM STRUCTURE A REALITY, ShadowRib Panels By Safeway Steel Buildings, Vertical-Lok Technical/Erection Information, Ensure you change the oil after several thousand miles (check this regularly), Don’t leave a messy chain-when it gets dirty, clean it. That’s why we’re here. If you need to do work on the throttle cable of your bike, this video may help you with removing the tube. Discussion Starter â¢ #1 â¢ Sep 4, 2010. Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. When you let go, the throttle should close automatically. Don’t slack when it comes to bike maintenance! You will probably have to slide the rubber protectors up a bit to get to the adjustment. Make sure to unhook the starter switch first. The principles to adjustment, however, is basically the same, namely, to slide the cover off the in-line adjuster and release the lock nut. Tighten or loosen the adjuster to get the right amount of play. Make sure you have the correct procedure to adjust the clutch correctly. At the throttle housing on the handlebar. You can find the exact amount of recommended throttle cable free play in your motorcycle service manual. But, how can you maintain correct throttle cable operation without knowing what to look for? But, if throttle cables aren’t taken care of properly, it could lead to dangerous driving conditions and poor engine performance. Single Cable Adjustment. Omit this step if â¦ Tighten the lock nut. This is something you’ll want to check periodically. The first thing to check is the condition of the cable itself. Type of Motorcycle Currently Riding: 2009 Vegas 2008 VISION 2013 XC. It got loose and not sure how to go about it. Remember, the throttle cable will loosen over time. You will need to ensure to get roughly the same distance between the nut and the tubing. Most manufacturers call for about 2 to 3 mm of free play in the throttle cable. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. 1) Follow common service manual. Possibly more if the cable was sized to fit the motorcycle. Harley Throttle Cable Adjustment. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. I agree. For two-adjuster models, loosen the nuts until there is plenty of slack. Orange: Loosen to allow to move. The throttle cable will naturally loosen up overtime, so it’s important to check the throttle slack periodically. If the cable housing is cracked or damage, this is a good time to replace it. Then turn the adjuster to get the 2-3mm free play. If a clutch cable is too tight, it can cause the clutch to â¦ In other words, if there’s work to be done to ensure a smooth ride, most motorcycle riders will take care of it. Cables. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. XJ550H, Jan 29, 2018 #14. Roll the throttle back and forth to find the “free play zone” where moving the throttle does not engage the cable. Twist the adjuster counterclockwise with a 10-mm wrench to loosen the cable and increase free play. Adjusting the throttle cable is much easier than repairing your carbs. If your /5 has good cables and you want to apply this procedure, go ahead. If you’re experiencing problems with your motorcycle’s acceleration or throttle response, the throttle cable adjustment is one of the first things to check. Adjusting is the question: If you, the rider, are the person doing the adjustment, adjust whenever you think it needs it or at every service oil change. Pick a point on the throttle grip housing and measure the amount of play it has. Switch and save. The /2 and /5 have almost identical throttle assemblies. Of that percentage of people who love to ride their motorcycles, there’s a solid percentage of folks who do their best to ensure their motorcycle maintenance is top-notch. (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). Motion Pro ® is dedicated to producing the best cables in the powersports industry. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. Get the job done right! Depending on what type of machine you’re using, the adjustment process is likely a little bit different. That’s why maintenance of your throttle cables is very important. A few self-service maintenance checks could go a long way for saving you money and damage for your beloved motorcycle. If it has two cables, one handles the opening of the throttle and the other handles the return. Tighten the deceleration locking nut. Your motorcycle will either have one or two throttle cables. Reassemble the fuel body and a cover of â¦ Your motorcycle’s throttle requires a free-play zone in order to respond correctly and accelerate smoothly. Make sure the throttle cables are "seated" into the carb tops. Basic throttle cable adjustment for the /2. Motorcycles are well-loved in the United States. First, remove dust covers protecting the cable and loosen the locknut. 13 Vegas 8 Ball ... Only the 07 and earlier bikes had idle screws that you could adjust. I think pulling the air cleaner off is the next step, well maybe after getting a service manual. Turning the adjuster out will tighten the cable. Order your motorcycle’s official shop manual at eManualOnline.com. A cable that’s too loose will have poor throttle response and may feel sluggish or weird at WOT. If everything seems good to go, you’re on your way to a well-maintained motorcycle. When adjusting the cables, refer to your service manual for the proper free play adjustments, as a throttle cable that is too tight can cause engine revs to rise when the bars are turned, causing an unsafe condition. One of these maintenance factors includes the throttle cable. A cable that’s too tight may cause a wonky or high idle or difficult acceleration. First, test their function with the engine off. A throttle cable is essentially an accelerator cable, which is a metal braided cable that serves as a mechanical link between the gas pedal and the engine’s throttle plate. Turning the adjuster in will give you more slack. Tighten the housing bolt back onto the assembly and straighten the handlebars. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. Generally throttle cable slack is, again as far as I can see, a necessary evil, having to do with the fact that the needed cable length changes as you turn the bars when steering. The /2 has no special markings on the gear teeth like the /5. Completing this step is important for viewing and safety purposes. Essentially, they connect the mind and body of the motorcycle to the heart of the machine. We work directly with the best professional riders and mechanics to develop and test our cables. Turning the adjuster in will give you more slack. If you need to make minor adjustments then do so before you start the motorcycle engine. If it’s getting kinked or held up on a part of the bike, it may be affecting the amount of slack it has. To adjust the throttle cable: Loosen the locknut. Tighten â¦ You can make a mark and accurately measure the distance with a set of calipers. Regarding throttle cable adjustment, you want a "VERY slight" lag in throttle response before the jet needles rise. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. It’s also worth checking the routing of the cable. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. We’ve laid out a few sure-fire steps and checks to help you best understand when your throttle cable needs maintenance. ... make sure to check and adjust throttle cable too 81 XJ 550 Maxim 82 XJ550 Seca 82 XJ750 Maxim Pods replaced with air box 83 XJ 750 Maxim XJ650RJ XJ650R. 2.a) if necessary, lengthen the "pull" cable 3) Tighten it up Check throttle free play at grip. Then resettle the throttle body. Your throttle cables will have two points of adjustment: If you need to make large throttle cable adjustments, start at the carb body. Twist the cable adjuster clockwise with a 10-mm wrench to tighten the cable and reduce the cable's free play. If you had zero freeplay when the bars are straight, the cable would tighten to the point of â¦ If it doesn’t, you may not be able to decelerate correctly or your bike might hang at higher RPMs. Single throttle cable adjustment is straightforward. Tighten the deceleration locking nut. Forums > XJ Motorcycle Forums > XJ Technical Chat > Hello Guest. ✔Get matched with top providers. Make connections of the throttle cable with throttle housing. Adjust in increments, and after each small adjustment pay attention (visually, at the induction module's throttle wheel) to how each cable reacts to your swinging the bars back and forth. Lay the 2 cables side by side to ensure they are the same. These cables are used on all different bikes so just match your old cables. Turning the adjuster in will give you more slack. Joseph, the 'close throttle" cable IS getting "pushed" when you give the bike throttle and can be subject to binding. And those numbers are only going up. Some bikes will only have one adjuster. The end of the cable "must" drop into the little "seat" atop the carb. Apart from the checking and adjusting throttle cables, motorcycle maintenance is a vital part of being a motorbike owner. Start with the carb side of the cables. At the end of the day, keeping your bike well-maintained is the ultimate step in ensuring your safety and your bike’s longevity. 380 Posts . 1999 2510 Mule shifter adjustment. If you need just a small adjustment, skip to the throttle housing. Thanks again for the input. Just slide the rubber cover off, loosen the locknut, and turn the barrel adjuster to achieve the desired free play. (Use code: motorcyclezombies for 15% off your purchase). The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Tighten or loosen the adjuster to get the right amount of play. 2) Shorten the return cable until it hits the stop. XJBikes - Yamaha XJ Motorcycle Forum. This is also a good time to check the throttle’s return travel. Next, the locknut should be loosened. Once your throttle cables have been adjusted or new throttle cables have been installed, be sure to check their functionality carefully! I took the close cable off my 1993 XRL as well, and I drilled a little hole in a cylinder head fin and mounted an extra spring to help close the â¦ Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted it is possible to do a limited RPM adjustment at the engine by Steve shows you how to remove the throttle tube covering the throttle cable on a Honda 919/Hornet 900 motorcycle. Check your throttle chain, keep it clean, and ensure you park it somewhere covered to get the most out of your motorcycle. Turning the adjuster out will tighten the cable. Test the throttle cable and make sure it pulls correctly. In that aspect, the /5 is slightly easier. Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. 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